Towards Zero Waste

Pune Municipal Corporation’s WtE initiatives

Waste-to-energy (WtE) is a process involving the collection, segregation, treatment and conversion of waste to produce various forms of energy including heat and electricity. Although the technology is not new and has been developed in many parts of the world, it is yet to be implemented successfully in India. Improper waste management is one of the key factors impeding its adoption. This can be attributed to the lack of strict law enforcement for waste collection, segregation, handling and sorting, and inadequate waste disposal and WtE generation facilities in the country.

Despite these challenges, a few cities have successfully developed a waste management and WtE model. A case in point is the eighth largest Indian city Pune, which is divided into 15 administrative wards and five administrative zones. With a total population of 4.5 million-5 million, the city generates 2,000-2,100 tonnes of solid waste per day, which is only expected to increase with the rapid urbanisation and changing consumer habits. The city’s waste generation is expected to increase threefold by 2041. Like most Indian metropolises, Pune is facing space constraints to set up new landfill sites. Moreover, pollution caused by municipal solid waste (MSW) can contaminate the city’s land and water resources.

The Pune Municipal Corporation (PMC) is the urban local body (ULB) that has taken up the challenge to resolve the city’s waste management woes. The city stopped open dumping of waste in 2010 and started scientific processing of MSW at decentralised plants operating at the institutional and community levels. The ULB has developed various methods to process its municipal waste. These include preliminary sorting and segregation of MSW, biological processing, electricity generation, disposal of remaining inerts in sanitary landfills, and control measures to prevent the percolation of leachate. PMC has also set up a 1 MW biogas-based power unit, which processes about 100 tonnes of organic waste per day.

Using technology for waste collection

PMC has introduced an integrated waste solid management service. To this end, it has deployed a total of 449 vehicles including tipper trucks, bulk refuse carriers and mechanical sweepers to collect waste from all over the city. To effectively collect and dispose of the daily waste generated, the ULB has also automated its waste collection process. The integrated waste management system deploys GPS, GSM and RFID technologies along with internet of things sensors that feed data both to mobile and web platforms for tracking the vehicles.

These efforts have reduced non-compliance and improved vehicle productivity. They have also assisted in effective usage and route planning optimisation of garbage trucks. Moreover, vehicles that break down can be given immediate assistance using tracking software.

The tracking system has increased transparency in the civic administration as it helps verify the door-to-door collection of waste. As a result, the amount of waste collected from houses as well as large collection areas has increased to 197 tonnes per day. Around 60 per cent of the city’s households have door-to-door coverage, 44 per cent of which provide segregated waste. Reportedly, PMC has saved over Rs 150 million per annum in waste handling costs. The process also ensures the timely collection and transfer of waste to the processing and energy generation units.

Segregation of municipal waste and energy generation

Solid waste can be classified into different categories based on its source, chemical composition, calorific value, water content, etc. These categories of waste are processed in different ways. For example, kitchen waste is biodegradable, whereas plastic and paper waste needs to be recycled. Meanwhile, industrial and medical waste needs to be carefully treated in special facilities as per the environment safety norms. Moreover, different WtE technologies are required based on the type of MSW. Therefore, without sorting the waste, it is not possible to convert it into a useful product.

To this end, Pune has set up several mechanical and manual waste segregation units with a combined capacity of 125 tonnes per day. The three main mechanical and manual segregation units are located in Katraj, Dhayari and Ramtekdi suburbs.

The various methods  deployed by PMC for generating energy from municipal waste are:

  • Biomethanation: This involves treatment of urban solid waste through anaerobic digestion methods. About 45 per cent of urban solid waste is organic and can be treated by anaerobic digestion. The solid waste is processed in the absence of oxygen and the microorganisms break down the organic matter into a stable residue, generating a methane-rich biogas in the process. The biogas can be further used for electricity and heat generation, and the nutrient-rich solid by-product can be used as a fertiliser. The city has about 15 biomethanation plants with capacities of 3-10 tonnes per day. If such a plant is used for thermal applications, it can result in yearly net savings of Rs 4.4 million with a payback period of 2.5 years.
  • Refuse-derived fuel (RDF): RDF is derived from municipal waste, which includes biodegradable materials as well as plastics. Pune has two key RDF production plants — Bhumi Green Solutions and Rochem Separation Systems. The Bhumi Green plant processes solid waste to RDF and compost and has a capacity of 100 million tonnes per day, whereas the Rochem plant uses pyrolysis for gasification and has a waste processing capacity of 700 tonnes per day and power generation capacity of 10 MW. The plant allows disposal of waste within 48 hours. It has applied to get the clean development mechanism credits under the United Nations Framework Convention on Climate Change programme.
  • Gasification: The gasification process involves burning of MSW in a closed container at high temperatures (300-500 oC) in an atmosphere with low oxygen content. This breaks the carbon bonds in complex molecules producing syngas, which is mainly a mixture of carbon monoxide and hydrogen. The Rochem separation system uses RDF to generate syngas and produce electricity.
  • Plastic to fuel: Since plastics are created primarily from energy feedstock, natural gas and oil, the residual and non-recyclable plastic waste can be converted into poly-fuels through pyrolysis. The Rudra plant in Pune collects 20-24 metric tonnes of plastic waste per month from about 15,000 households, hotels and businesses. The plant can convert 20 per cent of the input into gas, leaving behind water and sludge. The sludge is rich in polymer and can be reused with bitumen to make roads, thus ensuring 100 per cent waste utilisation.

The way forward

The city has recently released its Solid Waste Management Strategy Plan 2017-25 with the key objectives of achieving 100 per cent door-to-door coverage of segregated waste collection, minimising generated waste, processing 100 per cent of the waste collected in the city, developing an integrated waste management system through citizen engagement, using IT solutions for monitoring the entire waste management system, and completely avoiding open dumping at landfill sites.

The city has adopted a multi-dimensional approach to overcome the challenges of urbanisation. It is estimated that the total carbon emissions could have been 5.58 times the current emissions if the PMC had not installed the scientific technologies to process MSW in Pune. However, Pune has a long way to go before it becomes a zero-waste city. PMC believes that the solution lies in using tailor-made technologies to cater to the specific needs at local levels. The implementation of a detailed plan for managing waste and putting it to effective use seems to be the right step in this direction.



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